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Brinell Hardness To HRC Calculator

Brinell to Rockwell C Conversion Formula:

\[ HRC = 0.0005 \times BHN^3 - 0.004 \times BHN^2 + 0.012 \times BHN + 0.5 \]

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1. What is Brinell to Rockwell C Conversion?

The Brinell to Rockwell C conversion provides an approximate relationship between Brinell Hardness Number (BHN) and Rockwell C (HRC) hardness scales. This conversion is useful when comparing materials tested with different hardness measurement methods.

2. How Does the Calculator Work?

The calculator uses the polynomial approximation formula:

\[ HRC = 0.0005 \times BHN^3 - 0.004 \times BHN^2 + 0.012 \times BHN + 0.5 \]

Where:

Explanation: This polynomial equation provides an approximate conversion between the two hardness scales, though actual conversion may vary based on material composition and testing conditions.

3. Importance of Hardness Conversion

Details: Converting between hardness scales is essential for material specification, quality control, and when comparing data from different testing methods or when specific testing equipment is unavailable.

4. Using the Calculator

Tips: Enter the Brinell Hardness Number (BHN) in the input field. The value must be greater than 0. The calculator will provide the approximate Rockwell C equivalent.

5. Frequently Asked Questions (FAQ)

Q1: How accurate is this conversion?
A: This is an approximate conversion. Actual values may vary depending on material type, heat treatment, and specific testing conditions.

Q2: What are typical BHN values for common materials?
A: Mild steel: 120-180 BHN, Hardened steel: 200-600 BHN, Aluminum alloys: 50-150 BHN, depending on temper and alloy composition.

Q3: When should I use this conversion?
A: Use for general reference and material specification. For critical applications, actual hardness testing with the required scale is recommended.

Q4: Are there limitations to this conversion?
A: Yes, the conversion is less accurate at extreme hardness values and may not account for material-specific characteristics or different testing methodologies.

Q5: Can this conversion be used for all materials?
A: While generally applicable to ferrous metals, the conversion may be less accurate for non-ferrous materials, plastics, or specialized alloys.

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